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DMVessel-Model.stepDeepMechanix CAD

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ReadyUnits: mm1 body

XVessel-MTO.xlsxSaved

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A1fxMaterial

	A	B	C	D	E
1	Material	Specification	Size	Qty	Mass
2	Plate, shell	SA-240 304/304L	4 mm	5.7 m²	181 kg
3	Heads, 2:1 elliptical	SA-240 304/304L	4 mm × ID 1000	2	78 kg
4	Pipe, nozzle necks	SA-312 TP304/304L	1″–10″	2.4 m	19 kg
5	Flanges, WN-RF	SA-182 F304/304L	150# / 300#	11	64 kg
6	Support lugs	SA-516 Gr. 60	12 mm plate	4	36 kg
7	Studs and nuts	SA-193 B7 / SA-194 2H	M16	4 sets	3 kg
8	Total				381.0
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MTOBOM+Sum: 381.0 kg

XVessel-BOM.xlsxSaved

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A1fxMark

	A	B	C	D	E	F
1	Mark	Description	Material	Qty	kg	Drw.
2	Shell and heads
3	SH01	Shell plate 4 THK, rolled Ø1000 ID × 1800 LG, one long seam	SA-240 304/304L	1	180	GA
4	HD01	Head 2:1 SE, Ø1000 ID × 4 THK min. after forming, SF 40	SA-240 304/304L	2	78	GA
5	Nozzles
6	P1-1	1½″ SCH 80S pipe, set-in, 150 projection	SA-312 TP304/304L	1	0.5	DET 1
7	P1-2	1½″ CL300 RF weld neck flange, ASME B16.5, SCH 80S bore	SA-182 F304/304L	1	2.7	DET 1
8	P2, P3, S1, S2	As P1: 1½″ SCH 80S pipe + CL300 RF WN flange	SA-312 / SA-182 304L	4	12.8	GA
9	P4	3″ SCH 80S pipe + 3″ CL300 RF WN flange, ASME B16.5	SA-312 / SA-182 304L	1	10.8	GA
10	S3	2″ SCH 80S pipe + 2″ CL150 RF WN flange, ASME B16.5	SA-312 / SA-182 304L	1	3.6	GA
11	K1A, K1B, K2	1″ SCH 80S pipe + 1″ CL300 RF WN flange, ASME B16.5	SA-312 / SA-182 304L	3	5.4	GA
12	M1-1	10″ SCH 10S pipe, handhole neck	SA-312 TP304/304L	1	9.6	GA
13	M1-2	10″ CL150 RF weld neck flange, ASME B16.5	SA-182 F304/304L	1	17.0	GA
14	M1-3	10″ CL150 blind flange with 2 handles, ASME B16.5	SA-182 F304/304L	1	33.0	GA
15	Bolting and gaskets
16	BT01	Stud bolt 7/8″-9 UNC × 125 LG c/w 2 heavy hex nuts, M1	SA-193 B7 / SA-194 2H	12	5.4	GA
17	GK01	Spiral-wound gasket, ASME B16.20, 304 winding, graphite filler	304 / graphite	11	1.8	GA
18	Supports and attachments
19	LG01	Support lug type 2B: pad 6, 2 gussets 12, base 12, Ø18 hole	SA-240 304L / SA-516 Gr.60	4	36	DET 1
20	LL01	Lifting lug PL 12, Ø40 hole	SA-240 304/304L	4	6.4	GA
21	NP01	Nameplate bracket PL 3, at ▽1500	SA-240 304	1	0.6	GA
22	EC01	Earthing lug PL 6 × 50 × 80, Ø14 hole	SA-240 304	2	0.4	GA
23	AB01	Anchor bolt M16 c/w nut and washer, on Ø1508	SA-193 B7	4	1.6	GA
24	Total					3.0
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MTOBOM+Sum: 3.0 kg

DMExchanger-Model.stepDeepMechanix CAD

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ReadyUnits: mm11 components

DWGExchanger-Section-CC.dwgLayout1

NOTES
1	Pass partition welded both sides
2	Gaskets CNA / graphite, 4.5 thk
3	Studs SA-193 B7, nuts SA-194 2H
4	LTCS throughout, MDMT −45 °C

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X 0.00 Y 0.00ModelLayout1PAPER1:10

XExchanger-MTO.xlsxSaved

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A1fxMaterial

	A	B	C	D	E
1	Material	Specification	Size	Qty	kg
2	Pipe, shell and bonnet	SA-333 Gr.6	20″ SCH 80	2.54 m	780
3	Plate, flanges and heads	SA-516 Gr.70N	26–51 thk	6 pcs	228
4	Plate, tubesheet	SA-516 Gr.70N	Ø636 × 47	1	77
5	Tubes, U-bent	SA-179	3/4″ × 14 BWG	68	480
6	Weld neck flanges	SA-350 LF2	4″ CL600	4	64
7	Studs and nuts	SA-193 B7 / SA-194 2H	3/4″-10 UNC	36 / 72	22
8	Plate, saddles	SA-36	12.7–15.8 thk	2 sets	114
9	Total				1765.0
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MTOBOM+Sum: 1765.0 kg

XExchanger-BOM.xlsxSaved

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A1fxMark

	A	B	C	D	E
1	Mark	Description	Material	Qty	kg
2	Bonnet
3	BN01a	Flange ring Ø636 OD × Ø477 ID × 51, RF Ø558 × 5, 36 × Ø22 on Ø592 BC	SA-516 Gr.70N	1	47.8
4	BN01b	Cylinder 20″ SCH 80 (Ø508 × 26.19), 2 × Ø114.5 openings	SA-333 Gr.6	1	84.7
5	BN01c	Torispherical head Ø508 × 26.19, crown R425 / knuckle R77	SA-516 Gr.70N	1	66.2
6	BN01d	Pass partition plate 13 × 477 × 477	SA-516 Gr.70N	1	21.4
7	Nozzles N1–N4
8	N1-1	4″ SCH 80 pipe, set-through, profiled R228	SA-333 Gr.6	4	22.0
9	N1-2	4″ CL600 RF weld neck flange, ASME B16.5	SA-350 LF2	4	63.5
10	N1-3	1″ CL3000 half coupling and plug, ASME B16.11	SA-350 LF2	4	1.7
11	Tubesheet, gaskets, bolting
12	TS01a	Tubesheet Ø636 × 47, 136 × Ø22 holes @25 SQ, partition groove 13 × 5	SA-516 Gr.70N	1	76.8
13	GK01	Gaskets Ø557 × Ø500 × 4.5, bonnet with 13 wide rib	CNA / graphite	2	0.9
14	BT01a	Stud bolt 3/4″-10 UNC × 200, B16.5 600#	SA-193 B7	36	16.1
15	BT01b	Heavy hex nut 3/4″-10 UNC	SA-194 2H	72	6.2
16	Shell and saddles
17	SH01b	20″ SCH 80 pipe × 2250, 2 nozzle openings, 1 drain	SA-333 Gr.6	1	695.5
18	SH01c	Shell cover, torispherical head Ø508 × 26.19	SA-516 Gr.70N	1	66.2
19	SD01	Fixed saddle: base 15.8, web 12.7, 2 ribs, wear plate	SA-36 / SA-516 Gr.70N	1	57.1
20	SD02	Sliding saddle, slotted base for expansion	SA-36 / SA-516 Gr.70N	1	57.0
21	Tube bundle
22	TB01	U-tubes, baffles, spacers and tie rods	SA-179 / SA-516	1	592.0
23	Total				1875.1
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MTOBOM+Sum: 1875.1 kg

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