Read the thermal datasheet
Process data from HTRI or Aspen EDR, with every value traced to its page.
Meet HXSuperAgent.
From the thermal datasheet to a TEMA and ASME checked mechanical design, with your engineer in control.
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How SuperAgents work
Less busywork.
More engineering.
Other softwareComing soon
DMVessel-Model.stepDeepMechanix CAD
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ReadyUnits: mm1 body
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XVessel-MTO.xlsxSaved
FileHomeInsertPage LayoutFormulasDataReviewView
A1fxMaterial
| A | B | C | D | E | |
|---|---|---|---|---|---|
| 1 | Material | Specification | Size | Qty | Mass |
| 2 | Plate, shell | SA-240 304/304L | 4 mm | 5.7 m² | 181 kg |
| 3 | Heads, 2:1 elliptical | SA-240 304/304L | 4 mm × ID 1000 | 2 | 78 kg |
| 4 | Pipe, nozzle necks | SA-312 TP304/304L | 1″–10″ | 2.4 m | 19 kg |
| 5 | Flanges, WN-RF | SA-182 F304/304L | 150# / 300# | 11 | 64 kg |
| 6 | Support lugs | SA-516 Gr. 60 | 12 mm plate | 4 | 36 kg |
| 7 | Studs and nuts | SA-193 B7 / SA-194 2H | M16 | 4 sets | 3 kg |
| 8 | Total | 381.0 | |||
| 9 | |||||
| 10 | |||||
| 11 | |||||
| 12 |
MTOBOM+Sum: 381.0 kg
XVessel-BOM.xlsxSaved
FileHomeInsertPage LayoutFormulasDataReviewView
A1fxMark
| A | B | C | D | E | F | |
|---|---|---|---|---|---|---|
| 1 | Mark | Description | Material | Qty | kg | Drw. |
| 2 | Shell and heads | |||||
| 3 | SH01 | Shell plate 4 THK, rolled Ø1000 ID × 1800 LG, one long seam | SA-240 304/304L | 1 | 180 | GA |
| 4 | HD01 | Head 2:1 SE, Ø1000 ID × 4 THK min. after forming, SF 40 | SA-240 304/304L | 2 | 78 | GA |
| 5 | Nozzles | |||||
| 6 | P1-1 | 1½″ SCH 80S pipe, set-in, 150 projection | SA-312 TP304/304L | 1 | 0.5 | DET 1 |
| 7 | P1-2 | 1½″ CL300 RF weld neck flange, ASME B16.5, SCH 80S bore | SA-182 F304/304L | 1 | 2.7 | DET 1 |
| 8 | P2, P3, S1, S2 | As P1: 1½″ SCH 80S pipe + CL300 RF WN flange | SA-312 / SA-182 304L | 4 | 12.8 | GA |
| 9 | P4 | 3″ SCH 80S pipe + 3″ CL300 RF WN flange, ASME B16.5 | SA-312 / SA-182 304L | 1 | 10.8 | GA |
| 10 | S3 | 2″ SCH 80S pipe + 2″ CL150 RF WN flange, ASME B16.5 | SA-312 / SA-182 304L | 1 | 3.6 | GA |
| 11 | K1A, K1B, K2 | 1″ SCH 80S pipe + 1″ CL300 RF WN flange, ASME B16.5 | SA-312 / SA-182 304L | 3 | 5.4 | GA |
| 12 | M1-1 | 10″ SCH 10S pipe, handhole neck | SA-312 TP304/304L | 1 | 9.6 | GA |
| 13 | M1-2 | 10″ CL150 RF weld neck flange, ASME B16.5 | SA-182 F304/304L | 1 | 17.0 | GA |
| 14 | M1-3 | 10″ CL150 blind flange with 2 handles, ASME B16.5 | SA-182 F304/304L | 1 | 33.0 | GA |
| 15 | Bolting and gaskets | |||||
| 16 | BT01 | Stud bolt 7/8″-9 UNC × 125 LG c/w 2 heavy hex nuts, M1 | SA-193 B7 / SA-194 2H | 12 | 5.4 | GA |
| 17 | GK01 | Spiral-wound gasket, ASME B16.20, 304 winding, graphite filler | 304 / graphite | 11 | 1.8 | GA |
| 18 | Supports and attachments | |||||
| 19 | LG01 | Support lug type 2B: pad 6, 2 gussets 12, base 12, Ø18 hole | SA-240 304L / SA-516 Gr.60 | 4 | 36 | DET 1 |
| 20 | LL01 | Lifting lug PL 12, Ø40 hole | SA-240 304/304L | 4 | 6.4 | GA |
| 21 | NP01 | Nameplate bracket PL 3, at ▽1500 | SA-240 304 | 1 | 0.6 | GA |
| 22 | EC01 | Earthing lug PL 6 × 50 × 80, Ø14 hole | SA-240 304 | 2 | 0.4 | GA |
| 23 | AB01 | Anchor bolt M16 c/w nut and washer, on Ø1508 | SA-193 B7 | 4 | 1.6 | GA |
| 24 | Total | 3.0 | ||||
| 25 | ||||||
| 26 | ||||||
| 27 | ||||||
| 28 | ||||||
MTOBOM+Sum: 3.0 kg
DMExchanger-Model.stepDeepMechanix CAD
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ReadyUnits: mm11 components
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| 1 | Pass partition welded both sides |
| 2 | Gaskets CNA / graphite, 4.5 thk |
| 3 | Studs SA-193 B7, nuts SA-194 2H |
| 4 | LTCS throughout, MDMT −45 °C |
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XExchanger-MTO.xlsxSaved
FileHomeInsertPage LayoutFormulasDataReviewView
A1fxMaterial
| A | B | C | D | E | |
|---|---|---|---|---|---|
| 1 | Material | Specification | Size | Qty | kg |
| 2 | Pipe, shell and bonnet | SA-333 Gr.6 | 20″ SCH 80 | 2.54 m | 780 |
| 3 | Plate, flanges and heads | SA-516 Gr.70N | 26–51 thk | 6 pcs | 228 |
| 4 | Plate, tubesheet | SA-516 Gr.70N | Ø636 × 47 | 1 | 77 |
| 5 | Tubes, U-bent | SA-179 | 3/4″ × 14 BWG | 68 | 480 |
| 6 | Weld neck flanges | SA-350 LF2 | 4″ CL600 | 4 | 64 |
| 7 | Studs and nuts | SA-193 B7 / SA-194 2H | 3/4″-10 UNC | 36 / 72 | 22 |
| 8 | Plate, saddles | SA-36 | 12.7–15.8 thk | 2 sets | 114 |
| 9 | Total | 1765.0 | |||
| 10 | |||||
| 11 | |||||
| 12 | |||||
| 13 |
MTOBOM+Sum: 1765.0 kg
XExchanger-BOM.xlsxSaved
FileHomeInsertPage LayoutFormulasDataReviewView
A1fxMark
| A | B | C | D | E | |
|---|---|---|---|---|---|
| 1 | Mark | Description | Material | Qty | kg |
| 2 | Bonnet | ||||
| 3 | BN01a | Flange ring Ø636 OD × Ø477 ID × 51, RF Ø558 × 5, 36 × Ø22 on Ø592 BC | SA-516 Gr.70N | 1 | 47.8 |
| 4 | BN01b | Cylinder 20″ SCH 80 (Ø508 × 26.19), 2 × Ø114.5 openings | SA-333 Gr.6 | 1 | 84.7 |
| 5 | BN01c | Torispherical head Ø508 × 26.19, crown R425 / knuckle R77 | SA-516 Gr.70N | 1 | 66.2 |
| 6 | BN01d | Pass partition plate 13 × 477 × 477 | SA-516 Gr.70N | 1 | 21.4 |
| 7 | Nozzles N1–N4 | ||||
| 8 | N1-1 | 4″ SCH 80 pipe, set-through, profiled R228 | SA-333 Gr.6 | 4 | 22.0 |
| 9 | N1-2 | 4″ CL600 RF weld neck flange, ASME B16.5 | SA-350 LF2 | 4 | 63.5 |
| 10 | N1-3 | 1″ CL3000 half coupling and plug, ASME B16.11 | SA-350 LF2 | 4 | 1.7 |
| 11 | Tubesheet, gaskets, bolting | ||||
| 12 | TS01a | Tubesheet Ø636 × 47, 136 × Ø22 holes @25 SQ, partition groove 13 × 5 | SA-516 Gr.70N | 1 | 76.8 |
| 13 | GK01 | Gaskets Ø557 × Ø500 × 4.5, bonnet with 13 wide rib | CNA / graphite | 2 | 0.9 |
| 14 | BT01a | Stud bolt 3/4″-10 UNC × 200, B16.5 600# | SA-193 B7 | 36 | 16.1 |
| 15 | BT01b | Heavy hex nut 3/4″-10 UNC | SA-194 2H | 72 | 6.2 |
| 16 | Shell and saddles | ||||
| 17 | SH01b | 20″ SCH 80 pipe × 2250, 2 nozzle openings, 1 drain | SA-333 Gr.6 | 1 | 695.5 |
| 18 | SH01c | Shell cover, torispherical head Ø508 × 26.19 | SA-516 Gr.70N | 1 | 66.2 |
| 19 | SD01 | Fixed saddle: base 15.8, web 12.7, 2 ribs, wear plate | SA-36 / SA-516 Gr.70N | 1 | 57.1 |
| 20 | SD02 | Sliding saddle, slotted base for expansion | SA-36 / SA-516 Gr.70N | 1 | 57.0 |
| 21 | Tube bundle | ||||
| 22 | TB01 | U-tubes, baffles, spacers and tie rods | SA-179 / SA-516 | 1 | 592.0 |
| 23 | Total | 1875.1 | |||
| 24 | |||||
| 25 | |||||
| 26 | |||||
| 27 | |||||
MTOBOM+Sum: 1875.1 kg
Design to TEMA and ASME
Shell, heads, flanges, tubesheet and nozzles checked, clause by clause.
Ready for the shop
GA drawing, bill of materials with weights, and the build in the order it happens.
What engineers ask us
A better workflow.
A familiar foundation.
Do I have to purchase another software?
No. HXSuperAgent reads the datasheet from the HTRI or Aspen EDR you already run, and works alongside COMPRESS or PV Elite for the mechanical model.
Who makes the engineering decisions?
Your engineer. Every value is traced to its source, and conflicts are resolved before anything is built.
Which exchangers does it cover?
Shell-and-tube exchangers to TEMA and ASME VIII-1, starting from the front end, shell and rear end type on your datasheet.
How can I see it in action?
Talk to our team for a walkthrough on one of your own exchangers.